AMP and its partners bring the latest technologies in microfabrication such as Electric Discharge Machining, Class-7 cleanroom manufacturing, and assembly. Our capabilities include precision CNC, milling, drilling, and threading with end mills as fine as 0.1mm, which is finer than the average human hair thickness of 0.7mm. We provide extensive expertise in microfabrication and a wealth of experience in high-speed rotary machining with small scale tooling. Our manufacturing fulfills the precision needs of industries with versatile microfabricated components such as micromotors, bearings, medical devices and implants, precision equipment, robotics, communication, aerospace, semiconductors, etc.
In the field of thin wall processing, AMP possesses the capability to fabricate ultra-thin walls with a thickness of only 0.035mm. This high-precision thin-wall processing is subject to deformation caused by residual stress in the material and the heat generated during the process. Therefore, specialized manufacturing expertise is essential. Leveraging the extensive experience it has accumulated, AMP has attained remarkably high precision and geometric tolerances, even in the production of precision components with thin walls that are challenging to manufacture.
With the introduction of the femtosecond laser, AMP now has the capability to cut exceptionally fine features as small as 12 µm. The ultra-short pulse duration and frequency of the femtosecond laser enable cutting with minimal thermal impact, ensuring clean and precise edges that far surpass those achieved with standard laser cutting techniques.
AMP and its partners strive to achieve the highest level of precision and repeatability for micromolded components. With precision equipment and processes, we can produce molded parts as small as 600 µm in diameter with micron-level tolerances. These extremely small components can be produced and packaged in a Class-7 cleanroom environment for contaminant-sensitive applications.
AMP and its partners maintain the same accuracy and precision when producing stamped components. Flat sheets of raw materials as thin as 25.4 µm are transformed into finished components with unparalleled accuracy, whether they are flat or contain compound curvature. This allows us to rapidly produce consistent components for use in exacting applications such as aerospace and medical.
From prototype systems to commercial production, AMP and its partners can assist with your precision assembly needs. Utilizing precision tools, assembly for regulated industries involving laser welding, brazing, overmolding, or combinations of operations can be produced to exacting tolerances.
BLC America – (AMP’s subsidiary) is the authorized North American partner for the IQS Nano IQnano3D, a two-photon polymerization (2PP) system for building true 3D structures at the micro- and nanoscale. A tightly focused green femtosecond laser cures resin only at its focal point, so complex geometries can be written directly from a CAD model. This includes freeform surfaces, internal channels and overhangs that conventional lithography or micromachining cannot produce.
Down to 150 nm, using a 515 nm (green) laser
With acousto-optic beam deflection, combining throughput with precision
For complex optical surfaces with minimal stitching artifacts
Proprietary ResIQ resins, including ResIQ Hybrid (refractive index about 1.5, glass-like transparency at micro-scale path lengths)
STL import, with slicing and job preparation in IQ WRITER software
micro-optics and photonics, fiber-tip optics, microfluidics, MEMS, metamaterials, biomedical scaffolds, and master tooling for replication and micro-molding.AMP provides sales, installation, training and service across North America, plus sample prints for application evaluation.